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‌Connector Inspection System‌

‌Connector Inspection System‌

2025-05-09 17:50

‌Connector Inspection System‌

‌Key Inspection Items:‌

  1. ‌Spring Contact Height Measurement‌

  2. ‌PIN Spacing & Co-linearity Check‌

  3. ‌Inspection Speed:‌ 0.1 sec/piece‌

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‌PIN Visual Defect Detection System‌

This system utilizes ‌cameras and image processing algorithms‌ to capture and analyze PIN images for defect identification.

‌Common Defects Detected:‌

✔ ‌Bending/Tilting‌ – Detects if PINs exceed allowable deviation angles.
✔ ‌Missing/Damaged Pins‌ – Identifies broken or absent pins.
✔ ‌Plating Defects‌ – Checks for uneven or non-compliant plating.
✔ ‌Dimensional Errors‌ – Verifies length, diameter, and critical tolerances.
✔ ‌Corrosion/Rust‌ – Detects surface degradation.
✔ ‌Connection Issues‌ – Ensures reliable mating and stability.

‌Technology Advantages:‌

✅ ‌High-Speed Detection:‌ 0.1 sec/pin
✅ ‌AI-Based Algorithms:‌ Adaptive thresholding for accuracy
✅ ‌Automated Reporting:‌ Real-time pass/fail classification


‌Machine Vision Benefits‌

  • ‌Faster & more precise‌ than manual inspection

  • ‌Reduces human error & costs‌

  • ‌Ensures product reliability‌ via real-time image processing


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